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Amorphous Big Triangle Core In Power Systems
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Amorphous Big Triangle Core In Power Systems

Amorphous alloy transformer is a low loss, high energy efficiency power transformer. This type of transformer uses an iron-based amorphous metal as the iron core. Since the material does not have a long-range ordered structure, its magnetization and demagnetization are easier than those of general magnetic materials. The iron loss of amorphous alloy transformers is 70-80% lower than that of traditional transformers that generally use silicon steel as the iron core. As losses are reduced, the demand for electricity generation is also reduced, with a corresponding reduction in greenhouse gas emissions such as carbon dioxide.

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  • Feature
  • Performance
  • Curve Comparison Chart
  • Advantage
  • Applications
  • Video

Feature

Feature Description

High saturation magnetic induction intensity-reduce core volume;

Rectangular structure - easy coil assembly;

Low loss - reduce temperature rise (1/5-1/10 of silicon steel);

Good stability—can work at -50~130℃ for a long time.

Performance

High magnetic permeability

Amorphous cores typically have high permeability, which is a measure of how easily a material can be magnetized. High permeability allows for efficient magnetic coupling and improved performance in applications such as transformers, inductors, and magnetic sensors.

Low core loss

Amorphous cores have significantly lower core losses compared to traditional crystalline magnetic cores.This characteristic makes amorphous cores suitable for high-efficiency power conversion applications, such as transformers, inductors, and magnetic components in power electronics.

Excellent Temperature Stability

Amorphous cores exhibit excellent temperature stability, maintaining their magnetic properties over a wide temperature range. They can operate reliably at elevated temperatures without significant performance degradation. This characteristic makes amorphous cores suitable for high-temperature applications, where stable magnetic behavior is required.

Wide Frequency Response

Amorphous cores have a wide frequency response, covering a broad range of frequencies without significant degradation in their magnetic properties. This characteristic makes them suitable for applications that require operation in a wide frequency range, such as power supplies, inverters, and electromagnetic interference (EMI) filters.

High saturation magnetic induction intensity

Amorphous cores possess high saturation flux density, which refers to the maximum magnetic flux density a material can withstand before losing its magnetic properties. This means that amorphous cores can store more magnetic energy and handle higher magnetic fields. The high saturation flux density allows for the design of compact and lightweight magnetic components that can handle high power levels.

Curve Comparison Chart

Advantage

  • 01

    Reduced size and weight

    Due to their unique atomic structure, amorphous cores can be manufactured into thin ribbons or smaller sizes, resulting in compact and lightweight magnetic components. This feature is particularly advantageous for miniaturized electronic devices and applications with space constraints.

  • 02

    Low core loss

    Amorphous cores have extremely low core losses, which refer to the energy dissipation that occurs within the core during the magnetization and demagnetization processes. The disordered atomic structure of amorphous materials reduces hysteresis and eddy current losses, resulting in significantly lower core losses compared to crystalline cores. This leads to higher energy efficiency and reduced heating in applications such as transformers and inductors.

  • 03

    Improved manufacturing flexibility

    Amorphous cores can be easily produced using techniques such as rapid solidification or melt spinning, allowing for efficient and cost-effective mass production. The flexibility in manufacturing processes enables customized designs and shapes to meet specific application requirements.

  • 04

    Excellent temperature stability

    Amorphous cores exhibit excellent temperature stability, maintaining their magnetic properties over a wide temperature range. They can operate reliably at higher temperatures without significant degradation, making them suitable for applications that require elevated temperature operation.

  • 05

    High saturation flux density

    Amorphous cores exhibit high saturation flux density, which is the maximum magnetic flux density a material can withstand before losing its magnetic properties. This property allows amorphous cores to store a larger amount of magnetic energy and handle higher magnetic fields, making them suitable for applications that require high-power and high-performance magnetic components.

  • 06

    Wide frequency response

    Amorphous cores have a wide frequency response, meaning they can maintain stable magnetic properties over a broad range of frequencies. This characteristic makes them well-suited for applications in power electronics, where operation at various frequencies is common.

Applications

  • Reactor cores for PV inverter

  • Filter reactor of DC/DC in EV

  • High frequency inductor

  • Mid-high frequency transformer

  • APF

  • Energy Storage Power Station

  • Rail Transit

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