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Customized Nanocrystalline Ovale Cores For Common Mode Chokes
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Customized Nanocrystalline Ovale Cores For Common Mode Chokes

The ovale core structure is designed to improve the uniformity of magnetic flux distribution and reduce the non-uniformity of magnetic flux density. Compared to traditional rectangular or circular cores, ovale cores can better distribute the magnetic field, thereby reducing magnetic flux loss and hysteresis loss. This is very important for improving the efficiency of electromagnetic devices and reducing energy loss.

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  • Feature
  • Performance
  • Curve Comparison Chart
  • Advantage
  • Applications
  • Video

Feature

Feature Description

Size can be custom made — Help customers quick design and mold cost free;

High insulation strength – Withstand voltage meets 1000V requirement;

High permeability — Much higher inductance value than ferrite core;

Small size – Reducing volume of component.

Performance

Low core losses

Nanocrystalline cores have low core losses, resulting in reduced energy dissipation during magnetic field variations. This characteristic allows for improved efficiency and performance, especially in high-frequency applications.

High saturation magnetic induction

Nanocrystalline cores offer high saturation magnetic induction, which means they can operate at higher magnetic field strengths without saturating. This allows for efficient handling of larger currents and higher power levels.

Wide frequency bandwidth

Nanocrystalline cores exhibit a wide frequency bandwidth, enabling them to operate effectively across a broad range of frequencies. This makes them suitable for applications in power electronics, telecommunications, and other fields where a wide frequency response is required.

Excellent temperature stability

Nanocrystalline cores offer excellent temperature stability, maintaining their magnetic properties even at high temperatures. This feature makes them suitable for applications that involve high-temperature environments, such as power transformers and inverters.

Curve Comparison Chart

Advantage

  • 01

    High magnetic permeability

    Nanocrystalline cores exhibit extremely high magnetic permeability, which allows for efficient magnetic flux coupling and transfer. This high permeability enables the cores to store and transfer magnetic energy more effectively, resulting in improved performance and reduced losses in applications such as transformers and inductors.

  • 02

    Low core loss

    Nanocrystalline cores have significantly lower core losses compared to other magnetic core materials. This is due to the unique structure of nanocrystalline alloys, which consist of tiny crystalline grains separated by grain boundaries. These grain boundaries impede the movement of magnetic domain walls, reducing eddy current and hysteresis losses. The low core losses result in higher energy efficiency and reduced heating in magnetic components.

  • 03

    Wide operating frequency range

    Nanocrystalline cores exhibit excellent performance across a wide range of frequencies. They have a high permeability over a broad frequency spectrum, making them suitable for applications that require operation at high frequencies, such as power electronics, telecommunications, and high-frequency transformers.

  • 04

    Good temperature stability

    Nanocrystalline magnetic cores have excellent temperature stability, maintaining their magnetic properties even at elevated operating temperatures. This stability makes them ideal for applications that involve high-temperature environments, as they can retain their magnetic performance and reliability under challenging operating conditions.

  • 05

    High saturation flux density

    Nanocrystalline cores offer high saturation flux density, meaning they can store and handle larger magnetic field strengths without saturating. This characteristic allows for the design of compact and lightweight magnetic components that can handle high power levels.

  • 06

    Reduced magnetostriction

    Magnetostriction is the phenomenon where a material changes dimensions under the influence of a magnetic field, which can lead to mechanical stress and vibration. Nanocrystalline cores exhibit extremely low magnetostriction, resulting in reduced mechanical stress and vibration. This quality is particularly important in applications that require low noise and high mechanical stability.

  • 07

    Miniaturization and weight reduction

    Nanocrystalline cores can be manufactured in smaller sizes while maintaining their excellent magnetic properties. This feature enables the design of smaller, lighter, and more compact magnetic components, making them suitable for miniaturized electronic devices and applications where space and weight are critical factors.

Applications

  • Solar inverters

  • New energy vehicles

  • Current transformer

  • Zero sequence current transform

  • APF

  • Energy Storage Power Station

  • Rail Transit

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